潔淨室鋁通道箱是一種安裝在潔淨區和非潔淨區之間,或不同潔淨度區域之間的資料轉移裝置。 其主要功能是在物料轉移過程中儘量減少潔淨室門的開啟,防止交叉污染,並保持不同區域的清潔度分類。 傳遞箱採用鋁合金框架結構,設計輕巧,耐腐蝕,外觀美觀,經久耐用。 它廣泛應用於製藥、生物實驗室、電子製造、食品加工和其他需要嚴格控制清潔環境的行業。
The Aluminum Pass Box consists of the following main components:
| Component | Material/Specification | Function |
|---|---|---|
| Frame/Body | Aluminum alloy profile | Main load-bearing structure, lightweight and sturdy |
| Doors (both sides) | Aluminum + tempered glass window | Double-layer 5mm tempered glass for internal observation- |
| Interlocking Device | Mechanical/Electronic interlock | Prevents both doors from being opened simultaneously- |
| Sealing System | High-efficiency sealing gasket | Ensures airtightness when doors are closed |
| Work Surface | Stainless steel / Non-powered rollers | Smooth, wear-resistant surface for easy material transfer- |
| Control Panel | Intelligent controller (optional) | Controls interlock, UV lamp, buzzer, etc. |
Optional Configurations:
UV Sterilization Lamp-
HEPA/ULPA High-Efficiency Filters
Buzzer/Intercom System
Differential Pressure Gauge
Electromagnetic Lock Electronic Interlock
PAO Test Port
1. Material Advantage
Lightweight yet strong aluminum alloy for easy installation and relocation
Anodized surface for enhanced wear and corrosion resistance
Aesthetic appearance suitable for cleanroom environments-
2. Interlock Protection
Mechanical or electronic interlock ensures both doors cannot be opened simultaneously
Effectively prevents cross airflow contamination and maintains cleanroom pressure differential-
-
3. High Sealing Performance
Precision manufacturing ensures tight sealing between body and doors
Sealing gaskets minimize air leakage-
4. Operational Convenience
User-friendly design for simple operation
Supports left/right door opening adjustment-
Optional non-powered rollers for easy transfer of large items-
5. Customizability
Dimensions can be customized to customer requirements
Functional modules can be combined as needed
| Parameter | Specification |
|---|---|
| External Dimensions (W×D×H) | 760×660×660 mm (customizable)- |
| Internal Dimensions (W×D×H) | 600×600×600 mm (customizable) |
| Frame Material | Aluminum alloy profile |
| Interior Material | Stainless steel / Aluminum alloy |
| Window Material | 5mm tempered glass (double-layer)- |
| Interlock Type | Mechanical / Electronic interlock |
| Power Supply | AC220V, 50Hz (for electronic interlock) |
| Optional Functions | UV lamp, HEPA filter, buzzer, intercom |
| Type | Features | Application |
|---|---|---|
| Standard Pass Box | Basic interlock function, no purification | General transfer between clean and non-clean areas |
| Air Shower Pass Box | Built-in fan and HEPA filter with self-cleaning function | Material transfer between high-grade clean areas |
| Self-Cleaning Pass Box | HEPA filtration system for internal air circulation purification | ISO Class 5 and above cleanrooms |
| UV Pass Box | Built-in UV sterilization lamp for surface disinfection | Biopharmaceutical, laboratory aseptic transfer |
The working principle of the Aluminum Pass Box can be summarized as High Sealing + Interlocking + Physical Isolation:
Operation Process:
Operator on the low-cleanliness side opens the outer door
Places materials inside the chamber
Closes the outer door (interlock activates)
Operator on the high-cleanliness side opens the inner door
Removes materials and closes the inner door, completing transfer
Interlock Principle:
When one door is opened, the opposite door is automatically locked
Ensures air from both zones does not directly communicate
Prevents pressure differential disruption and contaminant entry
Purification Principle (Optional):
HEPA filter circulates and filters internal air
UV lamp irradiates material surfaces for disinfection
Ensures cleanliness of both materials and environment during transfer
Aluminum Pass Boxes are widely used in the following industries:
1. Pharmaceutical and Drug Manufacturing-
Transfer of raw materials, excipients, semi-finished products between different cleanroom grades
Complies with GMP standards
Supports high-frequency material turnover
2. Biological Laboratories
Transfer of biological reagents, cell cultures, microbial specimens
UV sterilization function ensures experimental safety
Suitable for BSL-2 and above laboratories
3. Electronics and Semiconductor Manufacturing
Clean transfer of chips, circuit boards, precision components
Reduces dust and static interference on components
Improves product yield and production stability
4. Food Processing Industry
Transfer of packaging materials, seasonings, semi-finished products
Prevents pests, dust, and microorganisms from entering production areas
Complies with HACCP food safety standards
5. Medical Facilities
Sterile transfer of medical devices and surgical instruments
Complies with ISO cleanroom standards
Suitable for operating rooms, sterile supply departments
When selecting an Aluminum Pass Box, consider the following factors:
| Factor | Recommendation |
|---|---|
| Material Selection | Stainless steel for high cleanliness requirements; Aluminum for lightweight needs |
| Dimensions | Determine internal space based on maximum material size |
| Interlock Type | Electronic interlock for higher safety; Mechanical interlock for cost-effectiveness |
| Purification Function | UV lamp or HEPA filter required for sterile environments |
| Installation Environment | Verify wall opening dimensions and installation method |
| Certification Requirements | Pharmaceutical industry must comply with GMP standards |
Installation:
Cut corresponding opening in the wall
Use aluminum profile/galvanized sheet/stainless steel for edge trimming
Ensure level installation with proper sealing
Daily Maintenance:
Clean internal and external surfaces daily
Regularly inspect sealing gasket integrity
Test interlock functionality periodically
For HEPA filter units, perform regular integrity testing
The Cleanroom Aluminum Pass Box is an essential material transfer device in controlled environments. Its combination of lightweight aluminum construction, reliable interlock protection, and customizable features makes it an ideal choice for pharmaceutical, laboratory, electronics, and food industry applications. Proper selection, installation, and maintenance ensure long-term reliable operation and contamination control.
電子聯鎖在門打開時提供音訊/視覺警報,防止强行打開造成的意外損壞,啟用BMS集成,並支持用戶數據記錄的存取控制。
使用全焊接不銹鋼結構,具有連續的焊縫和光滑的圓角。 這消除了難以清潔的裂縫和可能積聚污染物的縫隙。
當門關閉時,檢查EPDM或矽膠墊片是否壓縮250%。 如果硬化、破裂或失去彈性,請更換。 用70%酒精清洗; 避免使用會引起腐蝕的氯或強酸清潔劑。
遵循“先清潔,後消毒”的原則-移除外包裝,用70%异丙醇或0.5%過乙酸擦拭,放置時物品之間留有間距,並暴露在紫外線下至少15分鐘(建議30分鐘)。
是的。 USP 797要求對所有分類區域進行表面取樣,包括通過室。 1/2類CSP要求每月取樣; 第3類要求每週取樣和批次末取樣。
指定更乾淨的連接空間的ISO分類。 例如,如果直通將ISO 8連接到ISO 7,則將其歸類為ISO 7。 行業最佳實踐遵循這兩個連接領域的更高標準。
直通室是安裝在潔淨室牆上的外殼,用於促進區域之間的資料轉移,同時最大限度地降低污染風險。 它减少了人流量,保持了壓差,並防止了未經過濾的空氣通過聯鎖門交換。