鋁制傳遞箱

概述:

潔淨室鋁通道箱是一種安裝在潔淨區和非潔淨區之間,或不同潔淨度區域之間的資料轉移裝置。 其主要功能是在物料轉移過程中儘量減少潔淨室門的開啟,防止交叉污染,並保持不同區域的清潔度分類。 傳遞箱採用鋁合金框架結構,設計輕巧,耐腐蝕,外觀美觀,經久耐用。 它廣泛應用於製藥、生物實驗室、電子製造、食品加工和其他需要嚴格控制清潔環境的行業。

關鍵字:
鋁制傳遞箱,不銹鋼內部,聯鎖系統(電子或機械),HEPA過濾通風,紫外線消毒燈,潔淨室轉移口,嵌入式安裝設計,粉末塗層

1. Product Structure

The Aluminum Pass Box consists of the following main components:

 
 
Component Material/Specification Function
Frame/Body Aluminum alloy profile Main load-bearing structure, lightweight and sturdy
Doors (both sides) Aluminum + tempered glass window Double-layer 5mm tempered glass for internal observation-

Interlocking Device Mechanical/Electronic interlock Prevents both doors from being opened simultaneously-

Sealing System High-efficiency sealing gasket Ensures airtightness when doors are closed
Work Surface Stainless steel / Non-powered rollers Smooth, wear-resistant surface for easy material transfer-

Control Panel Intelligent controller (optional) Controls interlock, UV lamp, buzzer, etc.

Optional Configurations:

  • UV Sterilization Lamp-

  • HEPA/ULPA High-Efficiency Filters

  • Buzzer/Intercom System

  • Differential Pressure Gauge

  • Electromagnetic Lock Electronic Interlock

  • PAO Test Port

2. Product Features

1. Material Advantage

  • Lightweight yet strong aluminum alloy for easy installation and relocation

  • Anodized surface for enhanced wear and corrosion resistance

  • Aesthetic appearance suitable for cleanroom environments-

2. Interlock Protection

  • Mechanical or electronic interlock ensures both doors cannot be opened simultaneously

  • Effectively prevents cross airflow contamination and maintains cleanroom pressure differential-





    -

3. High Sealing Performance

  • Precision manufacturing ensures tight sealing between body and doors

  • Sealing gaskets minimize air leakage-

4. Operational Convenience

  • User-friendly design for simple operation

  • Supports left/right door opening adjustment-

  • Optional non-powered rollers for easy transfer of large items-

5. Customizability

  • Dimensions can be customized to customer requirements

  • Functional modules can be combined as needed

4. Technical Specifications (Standard Model)

 
 
Parameter Specification
External Dimensions (W×D×H) 760×660×660 mm (customizable)-

Internal Dimensions (W×D×H) 600×600×600 mm (customizable)
Frame Material Aluminum alloy profile
Interior Material Stainless steel / Aluminum alloy
Window Material 5mm tempered glass (double-layer)-

Interlock Type Mechanical / Electronic interlock
Power Supply AC220V, 50Hz (for electronic interlock)
Optional Functions UV lamp, HEPA filter, buzzer, intercom

5. Product Classification

 
 
Type Features Application
Standard Pass Box Basic interlock function, no purification General transfer between clean and non-clean areas
Air Shower Pass Box Built-in fan and HEPA filter with self-cleaning function Material transfer between high-grade clean areas
Self-Cleaning Pass Box HEPA filtration system for internal air circulation purification ISO Class 5 and above cleanrooms
UV Pass Box Built-in UV sterilization lamp for surface disinfection Biopharmaceutical, laboratory aseptic transfer

6. Working Principle

The working principle of the Aluminum Pass Box can be summarized as High Sealing + Interlocking + Physical Isolation:

Operation Process:

  1. Operator on the low-cleanliness side opens the outer door

  2. Places materials inside the chamber

  3. Closes the outer door (interlock activates)

  4. Operator on the high-cleanliness side opens the inner door

  5. Removes materials and closes the inner door, completing transfer

Interlock Principle:

  • When one door is opened, the opposite door is automatically locked

  • Ensures air from both zones does not directly communicate

  • Prevents pressure differential disruption and contaminant entry

Purification Principle (Optional):

  • HEPA filter circulates and filters internal air

  • UV lamp irradiates material surfaces for disinfection

  • Ensures cleanliness of both materials and environment during transfer

7. Application Areas

Aluminum Pass Boxes are widely used in the following industries:

1. Pharmaceutical and Drug Manufacturing-

  • Transfer of raw materials, excipients, semi-finished products between different cleanroom grades

  • Complies with GMP standards

  • Supports high-frequency material turnover

2. Biological Laboratories

  • Transfer of biological reagents, cell cultures, microbial specimens

  • UV sterilization function ensures experimental safety

  • Suitable for BSL-2 and above laboratories

3. Electronics and Semiconductor Manufacturing

  • Clean transfer of chips, circuit boards, precision components

  • Reduces dust and static interference on components

  • Improves product yield and production stability

4. Food Processing Industry

  • Transfer of packaging materials, seasonings, semi-finished products

  • Prevents pests, dust, and microorganisms from entering production areas

  • Complies with HACCP food safety standards

5. Medical Facilities

  • Sterile transfer of medical devices and surgical instruments

  • Complies with ISO cleanroom standards

  • Suitable for operating rooms, sterile supply departments

8. Selection Guide

When selecting an Aluminum Pass Box, consider the following factors:

 
 
Factor Recommendation
Material Selection Stainless steel for high cleanliness requirements; Aluminum for lightweight needs
Dimensions Determine internal space based on maximum material size
Interlock Type Electronic interlock for higher safety; Mechanical interlock for cost-effectiveness
Purification Function UV lamp or HEPA filter required for sterile environments
Installation Environment Verify wall opening dimensions and installation method
Certification Requirements Pharmaceutical industry must comply with GMP standards

9. Installation & Maintenance

Installation:

  • Cut corresponding opening in the wall

  • Use aluminum profile/galvanized sheet/stainless steel for edge trimming

  • Ensure level installation with proper sealing

Daily Maintenance:

  • Clean internal and external surfaces daily

  • Regularly inspect sealing gasket integrity

  • Test interlock functionality periodically

  • For HEPA filter units, perform regular integrity testing

10. Conclusion

The Cleanroom Aluminum Pass Box is an essential material transfer device in controlled environments. Its combination of lightweight aluminum construction, reliable interlock protection, and customizable features makes it an ideal choice for pharmaceutical, laboratory, electronics, and food industry applications. Proper selection, installation, and maintenance ensure long-term reliable operation and contamination control.

1

電子聯鎖如何改善操作?

電子聯鎖在門打開時提供音訊/視覺警報,防止强行打開造成的意外損壞,啟用BMS集成,並支持用戶數據記錄的存取控制。

2

哪種安裝方法最適合無菌應用?

使用全焊接不銹鋼結構,具有連續的焊縫和光滑的圓角。 這消除了難以清潔的裂縫和可能積聚污染物的縫隙。

3

需要對密封墊片進行哪些維護?

當門關閉時,檢查EPDM或矽膠墊片是否壓縮250%。 如果硬化、破裂或失去彈性,請更換。 用70%酒精清洗; 避免使用會引起腐蝕的氯或強酸清潔劑。

4

資料的正確消毒程式是什麼?

遵循“先清潔,後消毒”的原則-移除外包裝,用70%异丙醇或0.5%過乙酸擦拭,放置時物品之間留有間距,並暴露在紫外線下至少15分鐘(建議30分鐘)。

5

直通室是否需要表面取樣?

是的。 USP 797要求對所有分類區域進行表面取樣,包括通過室。 1/2類CSP要求每月取樣; 第3類要求每週取樣和批次末取樣。

6

應如何對通過室進行清潔度分類?

指定更乾淨的連接空間的ISO分類。 例如,如果直通將ISO 8連接到ISO 7,則將其歸類為ISO 7。 行業最佳實踐遵循這兩個連接領域的更高標準。

7

門聯鎖系統是如何工作的?

>; 聯鎖裝置(機械或電子)一次只允許打開一扇門。 當一扇門打開時,另一扇門會自動鎖上,形成氣閘,防止交叉污染並保持房間壓差。

8

直通室的主要目的是什麼?

直通室是安裝在潔淨室牆上的外殼,用於促進區域之間的資料轉移,同時最大限度地降低污染風險。 它减少了人流量,保持了壓差,並防止了未經過濾的空氣通過聯鎖門交換。

留言

我們很樂意收到你的來信。 給我們發消息,我們會儘快回復
X